Aray City Mall: two absorption chillers, one on hot water, one gas-fired

In brief. At a shopping mall in Kyzylorda, two Thermax absorption chillers of 1,100 kW each: the 5G 4L C runs on gas engine hot water, the 2V 3L C on natural gas. In a letter, the owner confirms that the machines work properly.

At the Aray City Mall shopping and entertainment center in Kyzylorda, cooling is made by two Thermax lithium bromide absorption chillers of 1,100 kW each: one runs on gas engine hot water, the other on natural gas. Heat rejection is provided by two NCT cooling towers. The mall opened in August 2018.

Parameter Data
Industry Commercial real estate, shopping and entertainment center
City Kyzylorda, Kazakhstan
Generation Gas engines
Heat Gas engine hot water and natural gas
Absorption chiller Thermax 5G 4L C on hot water and Thermax 2V 3L C on natural gas, 1,100 kW each, 12/7 °C water
Heat rejection 2 NCT VR series cooling towers, 2 NCT W2C chemical water treatment units
What the cooling is for Shopping mall air conditioning
Our work Supply, installation supervision, commissioning. The owner's letter also mentions design

What was the task?

The mall needs cooling for air conditioning. The machines are different: one runs on engine heat, the other has its own gas burner and does not need the engine. The engineering logic of this pair: cooling does not depend on whether the engine is running.

How does the scheme work?

The classic: gas engine and a hot water absorption chiller

The 5G 4L C machine takes the engine heat and produces 12/7 °C water. NCT cooling towers reject the heat. If the engine is stopped or there is not enough heat, the second machine runs.

The engine jacket and exhaust heat exchanger heat water to about 90 °C. The water goes through a heat exchanger into a single-effect Thermax chiller with a COP of about 0.8. The chiller supplies 7/12 °C water to the consumer and rejects heat to an NCT cooling tower. Surplus heat is removed by dump radiators.

Machine with a burner: cooling even without the engine

The Thermax 2V 3L C machine on natural gas runs independently of the gas engine. This scheme gives the shopping mall cooling even when the engine is stopped.

The Thermax machine takes exhaust, hot water and gas for its built-in burner. When the engine is stopped or heat is short, the burner tops up to the required cooling and the consumer keeps its cooling.

What was the result?

In a letter, the owner thanks us for design, supply, installation supervision and commissioning, and writes that both machines and the two NCT cooling towers work properly in the trigeneration system and save electricity. The letter contains no figures.

Photos of the facility

NCT cooling towers on site
NCT cooling towers on site
NCT cooling towers, side view
NCT cooling towers, side view
Plate heat exchanger and pumps
Plate heat exchanger and pumps
Plant room corridor
Plant room corridor
The same cooling towers, long shot
The same cooling towers, long shot
NCT cooling tower units, close-up
NCT cooling tower units, close-up
Pumps and tank in the plant room
Pumps and tank in the plant room
Pipelines with shut-off valves
Pipelines with shut-off valves
Gas engine unit with heat exchanger
Gas engine unit with heat exchanger

Customer letter

Letter of thanks: Kyzylorda Kurylys NK LLP, owner of the shopping mall, signed by the technical director
Letter of thanks: Kyzylorda Kurylys NK LLP, owner of the shopping mall, signed by the technical director

The letter has no date on the scan; news of the review was published on 27 February 2020.

If you have a similar task, order a feasibility study or estimate the numbers in the calculator. Related pages: shopping malls and feasibility study for a shopping mall. How the machines work is described on the Thermax absorption chillers page; other examples are collected in the "Our projects" section, and there are many others.

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