Vyborzhets agricultural complex: two hot water absorption chillers, 3.8 MW

In brief. At the Vyborzhets mushroom agricultural complex, two Thermax 5G 6LH absorption chillers with a total capacity of 3.8 MW run on waste hot water. Heat is rejected by two NCT VR4 cooling towers.

The Vyborzhets mushroom complex in Vsevolozhsk gets its cooling from two Thermax 5G 6LH lithium bromide absorption chillers with a total capacity of 3.8 MW. They run on waste hot water, and heat is rejected by two NCT VR4 cooling towers. We carried out the design of the cooling system, supply, installation supervision and commissioning. The machines were delivered in 2018.

Parameter Data
Industry Agriculture: full-cycle mushroom complex, more than 30,000 t of compost and up to 10,000 t of champignons per year
City Vsevolozhsk, Leningrad Region
Generation 4 GE Jenbacher gas engines, 3 MWM TCG 2032V16 gas engines, a hot water boiler for CO2 production
Heat Waste hot water
Absorption chiller 2 × Thermax 5G 6LH, 1.9 MW each, 12/6 °C water
Heat rejection 2 NCT VR4 evaporative cooling towers
What the cooling is for Air conditioning in the warm season
Our work Cooling system design, supply, installation supervision, commissioning

What was the task?

Cooling is needed for air conditioning in the warm season. The engineering logic is as follows: an energy center with seven gas engines and a boiler produces electricity and heat; in summer the heat is free, and it can be put to work making cooling instead of compressor chillers.

How does the scheme work?

Two heat sources: gas engines and a boiler house

The energy center has both engines and a boiler, and the machines run on waste hot water. The diagram shows the general case with two sources.

The hot water header is fed by the gas engine and by the boiler house. The Thermax chiller gets heat even when the engine is stopped. This scheme runs at a greenhouse complex in the Sverdlovsk Region.

What was the result?

The complex got 3.8 MW of cooling from waste heat. The materials contain no further figures on the effect.

Photos of the facility

Cooling towers on a support frame
Cooling towers on a support frame
Piping with gate valves
Piping with gate valves
Energy center of the agricultural complex, top view
Energy center of the agricultural complex, top view
Gas engine in the plant room
Gas engine in the plant room
Energy center stacks
Energy center stacks
Building with equipment on the roof
Building with equipment on the roof
Technical block, street view
Technical block, street view

If you have a similar task, order a feasibility study or estimate the numbers in the calculator. Related page: greenhouses and agricultural complexes. How the machines work is described on the Thermax absorption chillers page; other examples are collected in the "Our projects" section, and there are many others.

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